LASER CUTTING is an extremely versatile manufacturing technique that can be used to cut a wide range of materials. The laser cutter focuses a beam of energy through a lens, which directs the energy into the material to be cut.
The laser can be controlled by an operator using a set of instructions, called G-code. This enables the machine to move the laser cutting head accordingly.
High Precision
Laser cutting is a high-precision process that can be used to produce a variety of custom products with exacting measurements. It also eliminates multiple steps and waste, making it an ideal option for high-quality manufacturing.
Unlike other cutting processes, laser-cutting does not damage the material, which ensures more precise results. It can be used on a wide range of materials, including softer ones that are more likely to crack or break when using other cutting methods.
With the right machine settings and material type, you can ensure a highly accurate cut that will meet your specific specifications. This includes a smaller laser beam spot size and an increased focus on your desired detail.
In addition, a laser-cutting machine can accommodate a wider range of designs than other tools because the laser can be reprogrammed to create a unique design each time it’s run. It can also help you reduce production costs by creating a greater number of parts from one piece of metal.
High Speed
Laser cutting machines can cut materials at up to 9,000mm/s. This is faster than water jet or EDM (electro-discharge machining) cutters.
High speed is especially important when working with thick material. It reduces cut times by 15 to 40 percent.
A powerful laser cutting machine can cut up to 3mm of carbon steel with a maximum cutting speed of 4.2m/min, 6m/min for stainless steel, 4m/min for aluminum and 2m/min for brass.
Low Maintenance
Laser cutting has a much lower maintenance requirement than other machining methods. CNC milling, for example, requires frequent service stops and replacement parts to maintain its performance.
In addition to this, it also requires constant extraction of harmful fumes, dust and debris, all of which can build up inside the machine, causing system failure or overheating.
Furthermore, laser cutters can produce extremely high temperatures that may ignite flammable materials. This is why it’s important to always use a fire extinguisher and avoid laser cutting if you work with flammable materials!
Keeping your laser cutter clean is very simple, but it’s important to do it regularly. It can ensure that your machine performs well and is safe to operate, which will save you a lot of money in the long run!
Low Cost
LASER CUTTING is a low cost technology that allows you to cut materials without the need for expensive tools. It can be used in both small businesses and industrial manufacturing applications.
Laser cutting systems typically feature a powerful laser that can cut various types of metal and non-metal materials. These include wood, MDF, plywood, acrylic, plastic, PMMA, leather, fabric, cardboard, paper, rubber, depron foam, and more.
The beam of the laser is focused to a very tiny spot and then heats up and melts the material, resulting in a cut edge. This process is a non-contact method of manufacturing, which reduces risk of operator injury and reduces noise.
Another advantage of laser cutting is that it allows you to create flexes in your designs, which can make your parts much more flexible. However, it’s important to be careful about creating thin features in your design. These tend to be more brittle and will snap very easily!
